Saturday, July 28, 2012

Business Quote - 2



This is the second of many Business Quotes that will appear over time on this blog: A Vision of Leadership. They will all be listed under the Business Quotes tab and appear every couple of weeks. The frequency is set to give you time to internalize each one before the next is published. Please follow or subscribe to this blog to get the latest updates. If you know of, or have a great business quote of your own please send it to me for inclusion.  Please include author or if it is your quote, include your complete name and contact if you want your name and organization published. When you use these quotes please give credit to the author.


Saturday, July 21, 2012

Leadership

Leadership
What is Leadership? 

Leadership is a unique trait that only a few people possess.  Leaders are enablers.  They have the ability to see things other people don't.  They can see through mounds of unrelated data and see a path to success. They are looking at the big picture and want to help everyone achieve mutual success. They can 'read' people.  People want to follow them.  People want to learn from them.  People trust them.  They (the leaders) want to serve the organization and the people in the organization, not the other way around where poor leaders (not really leaders at all) think that the organization and people must serve the leader.

Good leadership in the 21st Century Company requires attitudes and behaviours that relate to humanity.  Of course leadership involves decisions and actions relating to all kinds of other things as well.  However it is unique in its special relationship to people - the people who follow leaders.  The leader is always serving these people and looking out for their welfare and the company's.  Leaders' followers trust and respect them (the leaders) rather than the skills they possess.  Skills are important but not the most important factor.

Leadership traits can be learned to make you a better manager - but only a few people actually possess the true innate ability to be leaders.  When you are going about your everyday work look for the people who seem to automatically become the team leader on any team they are assigned - they rarely possess any more skills related to the assigned task than most other team members.  So why are they chosen to or automatically assume leadership of the team?  Or  how about the person that you feel you can trust or that their organization seems to be always ahead-of-the-curve? Or the 'manager' who is more concerned with their people than with his/her standing in the organization? These are people in your organization that need to be sought out and moved into roles where they can feel comfortable helping people and the company succeed.  They are the visionaries.  They have a positive attitude that is infectious. They are the enables to success. They look for mentors that can guide them, not manage them.  They must enable, that is what they must do or they will move on to other companies where their rare talent may be used by your competitor to negatively affect the fortunes of your company.

Leadership is absolutely essential to the success of any company today!  There must be one or more leaders to lead the managers and every successful company will have, must have, one or more leaders in the C-suite.  A company led by managers will not be successful in the long term. Generation X and Y employees need managers with leadership skills and love to work for Leaders versus Managers.

Leading, Coaching, Praising - R. Hibbard

Wednesday, July 18, 2012

Business Quotes - 1


This is the first of many Business Quotes that will appear over time on this blog: A Vision of Leadership. Since it is my blog I have the previlage of listing one of my own quotes first that I have used a number of times at international conferences. The quotes will all be listed under the Business Quotes tab and appear every couple of weeks. The frequency is set to give you time to internalize each one before the next is published. Please follow or subscribe to this blog to get the latest updates. If you know of, or have a great business quote of your own please send it to me for inclusion. Please include the author or if it is your own quote, include your complete name and contact if you want your name and organization published. When you use these quotes please give credit to the author.




Monday, July 16, 2012

Change Drivers - Quality Issue Resolution

Quality - Who's Responsible

This is an example of a Change Driver Process - Improved Quality

This example of a Leadership Process is focused on the suggested activities to be undertaken by a person – designated as Vice President, Processes.  The person needs to hold a senior management or executive management title to be effective in resolving the current company quality crises on a short and long term basis.
This example is based on a corporate quality issue faced by a company in Ohio.  It is the result of a three hour on-site consultation visit hosted by key corporate management personnel. The following is a preliminary outline of suggested action items for the business team. As you will see there are many, many focus areas that will need attention if there is any hope for a long term resolution of the problem. The underlying business operations are in need of immediate attention. These actions are based on limited information but will give the management team a preliminary road map for actions and will help prioritize the approach.

The company manufactures industrial and commercial hardware products for the food industry containing large amounts of welded product and control system hardware.  The company is well respected in the industry but its reputation is rapidly slipping due to a wide range of quality issues experienced by their customers.  After a three hour visit to the company the following observations are made:
  1. The factory is old and outdated
  2. The IT (Information Technology) system is early 1980's
  3. There are no formal sales to factory processes in place
  4. Lots of verbal communications take place for the specifications for hundreds of thousands of dollars worth of equipment with only limited documentation formality
  5. Communication channels are at 1960's business levels
  6. They do not really know what the customer expectations are for the products
  7. Sales is not well organized with clear processes in place for complaint resolution
  8. The factory is only loosely and poorly supervised - again it is 1950's in technology and organization
  9. The factory is dirty and cannot be used as a sales tool to present food industry products or bring in customers to see their custom built products under construction
With these observations in place a basic outline of action items can be established.  The situation here is one of almost overwhelming proportions to the current business leaders.  When you are reading this please keep in mind all of the areas for potential failure in the change process.  There are two major steps to take - one is to resolve the short-term customer concerns in order to buy time to implement the longer term process changes.  Of course it goes without saying that the biggest problem for the Process Change Leader will be the: "We've always done it this way." The training and education of the work-force in modern business methods and customer requirements will be the most challenging.

The objectives are:  Short Term - Eliminate the quality shortfalls seen by the customers.

                              Long Term - Re-establish the company's leadership status

The first observation is that QUALITY to the customer is not isolated to one business process. [The view by the management team is that it is a factory issue.] Today - quality must be inherent in everything the company does.  Quality isn't something that is tacked on at the end of the manufacturing process or checked by inspectors.  It is built into the process and becomes the 'normal' way business is conducted with the customer as the only reason for being in business.



Quality from the Customers Perspective

Now we need to look at what should the new Process Leader do?  Where should the focus be placed?  One suggestion is to break the work into Focus Areas.  I am suggesting five areas.  These areas will be expanded into more detailed tasks during the initial ninety days of 'The Project'.  As we will see later this 'quality issue' will turn out to be a "Portfolio of Projects" managed by a "Program Manager"(perhaps the Process Leader) with a number of Project Managers (may be exiting company personnel) working on individual projects.  The five areas are shown in the following slide.  One of the areas is the Process Leader's function- since it is a new position at the company - along with other business processes.

Focus Areas for a Quality Issue
These areas can be broken down into three other groups:  Company, Supplier, and Customer items. Since the major short-term issue that must be addressed is perceived quality by the customer there is a whole group of customer facing items that must be looked at.

Qualtiy Action Items

Focus Area One is the initial action items for the "Vice President of Processes" or Process Leader.


Here it will be important for the person to get to know, understand, establish expectations, and define the job scope for their position. 

     ·        Get to Know
o   Personnel
o   Processes
o   Customers
o   Products
·        Understand
o   Issues
o   Personnel
o   Company Vision
o   Relationships
·        Establish Expectations for
o   Position
o   Facility
o   Goals
o   Training
·        Define
o   Approach/Style
o   Methodology
o   Initial plans
o   Job Requirements
o   Support Personnel
o   SCOPE of the task
o   Funding of initiatives

Focus Area Two are The Customers.


What are those things that must be done immediately and what are areas for later development.  Must establish the corporate customer image.  Clearly determine the fundamental, current issues, and initiate plans to minimize the problems while long term solutions are implemented.  Here are eleven suggested action items.

1.Define links to Quality issues
2.Establish current customer state of mind (general for all customers)
3.Define Customer Base
4.Determine 80/20 issues
5.Review market
6.Look at sales process (for each channel to market)
7.Determine Customer priorities
8.Establish desired state for every customer (not individual customers);  satisfied, happy, delighted, business partner, sole supplier, etc.
9.Establish project approach and methodology from initial customer contact to customer acceptance
10.Establish short, medium, long term focus
11.Develop training program

Focus Area Three is Quality.


Again, the first step is to clarify the issues.  What is the customer really saying?  The Process Leader must meet with personnel from multiple customer sites and listen. No judging, no solution presentation, no excuses, just fact finding.  Only assurance to customer is that all of their concerns will be addressed and they will be kept informed and be part of the solutions.  There are ten suggested action items.

1.Clarify issue(s) as seen by Company personnel.
2.Clarify issue(s) as seen by Customer personnel – site visits required.
3.Clarify issue(s) with Suppliers – site visits required.
4.Quantify issues
5.Initial Brainstorm session at  Company – 2 hr. max.
6.Prioritize issues – 1 hr. max.
7.Create focus groups
8.Establish short, medium, and long term priorities for items
9.Establish actionable items with completion dates.
10.Develop Training Program

Focus Area Four is The Plant.


What is needed?  How can it be turned into a competitive advantage?  In my opinion it is a given that the plant must become a lean manufacturing process.  There are so many safety, process steps, and other issues that a methodical 20 Keys approach will be needed over perhaps a three year period.  The plant will need strong leadership and significant training to become an asset for future business development.  Here, again, there are eleven suggested action items.

1.Establish reference point for factory
Best in class?
Cleanest?
Most organized?
Most efficient?
Best Trained?
Etc.
2.Establish Links to Quality Issues
3.Establish objectives for facility (desired state) for example: facility becomes sales tool, facility is competitive edge, becomes focused factory, etc.
4.Create a Vision for innovation
5.Develop Safety Program (OSHA?)
6.Housekeeping/Work Environment
7.In the “Food Business” shouldn’t the factory look-the-part?
8.Move from “Old” manufacturing to “New” manufacturing
9.Define Priorities
10.Establish short, medium, and long  term focus areas
11.Develop Training Program

Focus Area Five is The IT Infrastructure and Systems.


The flow and availability of information is absolutely critical to the success of a business and any strategic programs undertaken.  Instant communication with the customer, sales, plant personnel, and management is essential.  Collaboration tools and knowledge management is critical in this business due to the market.  Competitive advantage is knowledge based for this company.  The IT system must support the business and be easy to use by EVERYONE. Here are eight potential action items.
1.Define current concerns
2.Establish links to Quality Issues
3.What would you like? ( for example: customer, production, sales, financial, executive, welder, supplier, receptionist, etc.
4.Determine “as-is” system
5.Establish “desired” system
6.Create plan to go from current to desired over “24 month” period
7.Establish “check-points” or “gates” to implementation
8.Develop Training Program
This is just a preliminary look at one possible path to follow to address a major customer issue that is threatening to undo years of leadership.  However, as I have said in the intro to this blog:  "Everything can change in the blink of an eye."  The business processes must be ready and able to respond to internal or external threats to success.

Sunday, July 1, 2012

Tools - 5"S" (Workplace Organization)

5S Workplace Organization

5S is the name of a workplace organization method that uses a list of five Japanese words: seiri, seiton, seiso, seiketsu, and shitsuke. When transscribed into English, they all start with the letter "S". The method is normally applied to manufacturing workplaces but could just as well apply to a store, an office, or technical department where critical methods, hardware, and tools need to be closely monitored. The list describes how to organize a work space for efficiency and effectiveness by identifying and storing the items used, maintaining the area and items, and sustaining the new order. The decision-making process usually comes from a dialogue about standardization, which builds understanding among employees of how they should do the work.  5S is one of the foundation tools for Lean Manufacturing.

Sorting (Seiri)

Eliminate all unnecessary tools, parts, and instructions. Go through all tools, materials, and so forth in the plant and work area. Keep only essential items and eliminate what is not required, prioritizing things per requirements and keeping them in easily-accessible places. Everything else is stored or discarded.

Stabilizing or Straightening Out (Seiton)

There should be a place for everything and everything should be in its place. The place for each item should be clearly indicated.

Sweeping or Shining (Seiso)

Clean the workspace and all equipment, and keep it clean, tidy and organized. At the end of each shift, clean the work area and be sure everything is restored to its place. This makes it easy to know what goes where and ensures that everything is where it belongs. Spills, leaks, and other messes also then become a visual signal for equipment or process steps that need attention. A key point is that maintaining cleanliness should be part of the daily work – not an occasional activity initiated when things get too messy.

Standardizing (Seiketsu)

Work practices should be consistent and standardized. All work stations for a particular job should be identical. All employees doing the same job should be able to work in any station with the same tools that are in the same location in every station. Everyone should know exactly what his or her responsibilities are for adhering to the first 3 S's.

Sustaining the Practice (Shitsuke)

Maintain and review standards. Once the previous 4 S's have been established, they become the new way to operate. Maintain focus on this new way and do not allow a gradual decline back to the old ways. While thinking about the new way, also be thinking about yet better ways. When an issue arises such as a suggested improvement, a new way of working, a new tool or a new output requirement, review the first 4 S's and make changes as appropriate.It should be made as a habit and be continually improved.

There are many tools available in the marketplace to help you with these areas. The key to the implementation of 5S is employee understanding and buy-in.  Training is always a major component of success.  Do not overlook its importance.  5S is one of the foundations of Lean Manufacturing and must be in place before you can move into other areas.

Simplified: SORT - STRAIGHTEN - SHINE - STANDARDIZE - SUSTAIN
First Step: SORT - Clearly distingquish needed items from unneeded and elimate the latter
Second Step: STRAIGHTEN - Keep needed items in the correct place to allow for easy and immediate retrieval
Third Step: SHINE - Keep the workplace neat and clean
Fourth Step: STANDARDIZE - The method by which Sort, Straighten, and Shine are made habitual
Fifth Step: SUSTAIN - Maintain established procedures